Fabricator/Water Jet Technician Job Category: Service Contract Act Time Type: Full time Minimum Clearance Required to Start: Secret Employee Type: Regular Percentage of Travel Required: Up to 10% Type of Travel: Local What You'll Get to Do CACI is looking for a Fabricator/Sheet Metal Technician to join the Model and Fabrication team at the Naval Surface Warfare Center at Carderock. This position is located in Bethesda, MD and is 100% on-site. This role involves fabricating complex, custom parts and developing innovative solutions for creating scale physical models, which are used to assess vessel structural, hydrodynamic, or signature properties. The technician will use extensive practical knowledge and skills to develop and execute innovative methods for producing high-tolerance components and models. This includes independently planning and completing assignments following Model Fabrication Facility policies and standards. Working Conditions: The technician will frequently work inside and outside of buildings. S/he will work in cold weather. S/he may be working in the hot sun. S/he will work in environments where ventilation or respirators may be necessary. S/he must be safety minded about themselves and others. S/he will check tools and equipment, and see their capacities are not exceeded; and that tools are kept in a safe working condition. More About the Role Primary Responsibilities: Assisting welders with layout of assemblies
Grinding (weld prep, backgrinding)
Recording, logging weld parameters
Operating Plate Roller (HY100, HY80, SS, and Al)
Operating conventional and CNC press break, Box Break, shears
Taking measurements utilizing mechanical and ultrasonic equipment (plate thicknesses, out of fairness, etc.)
Operating and maintaining OMAX waterjets
Operating cranes and forklifts to load and unload materials from waterjet machines.
Breaking edges on finished waterjet parts
Taking measurements utilizing mechanical and ultrasonic equipment (plate thicknesses, out of fairness, etc.) Technical Duties: Develop CNC run codes for punching machine operations and apply qualitative and quantitative methods to determine the most efficient processes to meet fabrication drawing and specification requirements.
Leverage expertise in model manufacturing, material properties, industrial processes, metal forming, and inspection methods to select materials and establish cost-effective setups for fabrication projects.
Maintain and repair waterjet equipment. Create quotes for waterjet parts required for repairs and maintenance.
Determine appropriate bend radii for various ferrous and non-ferrous materials, including aluminum alloys, mild steels, high-yield steels, stainless steels, copper, and bronze alloys. Assess the need for pre- or post-heat treatment, artificial aging, or annealing to ensure materials can be formed with available tools and equipment.
Apply analytical techniques and technical expertise to identify the root cause of fit and finish deviations and other fabrication issues. Collaborate with technical specialists and program engineers to develop methods and processes that resolve current issues and prevent similar problems in future tasks.
Design, build, and research specialized tooling and fixtures to support the production of complex components, ensuring high-quality models with tight tolerances.
Provide schedule projections, including time estimates for developing jigs and fixtures, producing first-order samples or mockups, fabricating components, assembling models, and performing quality control checks and verifications.
Independently plan, layout, set up, form, fasten, and construct objects and systems based on oral instructions, sketches, incomplete or complex drawings, or written instructions, with no past precedents available.
Conduct tests, collect and interpret data, and document findings as required by model specification sheets. Typical data includes weld parameters, sheet metal thicknesses, geometric measurements, and heat requirements (pre, post, and interpass), along with any additional project-specific data.
Collect data using laser tracking equipment, ultrasonic devices, and precision measuring instruments, including calipers, verniers, electronic protractors, squares, height gauges, depth gauges, indicators, and micrometers. You'll Bring These Qualifications General: 2-5 years experience in parts fabrication/sheet metal work.
Ability to obtain and maintain a Secret security clearance.
Ability to interface with project managers, engineers, shop supervisors, technical specialists, craftsmen, and other outside contractors.
Strong math skills
Oral communication skills.
Working knowledge of MS Office, Outlook, Excel, and Word.
Working knowledge of commercial CAD/CAM software.
Ability to setup, operate and troubleshoot all standard conventional sheet metal equipment. Ability to operate, program and edit CNC 2/3 axis controllers and run code.
Skilled in the interpretation of complex engineered drawings, sketches and verbal communications. Technical: In-depth knowledge of geometric dimensioning and tolerance practices, as well as all conventional and CNC sheet metal processes.
Processes to include bending, forming, rolling, shearing, and punching. Thorough understanding of workflow requirements, equipment capabilities, skill levels required, and amount of time needed to accomplish work.
Knowledge of all industrial capabilities and processes, and any emerging state-of-the-art equipment, methods or services available.
Ability to collect, analyze, and compose data Knowledge of metallic and non metallic materials (research composite materials, plastics, rubber, resins, polycarbonates, nickel alloys, bronze alloys, steel alloys, aluminum alloys, high yield steels and new research metals), and their metallurgical/physical characteristics.
Ability to read and work from highly detailed drawings and specifications as well as developing components from concept sketches with minimal details.
Knowledge and ability to determine requirements, develop specification for and conduct heat treatments of various aluminum, steel and stainless steel alloys to meet project requirements.
Possess a working knowledge of machining and welding processes. The knowledge allows the contractor to lead, direct, and/or interface with personnel supporting the machining and welding support functions during model development.
Knowledge of Shop, Facility and Division Safety Policies and requirements
Experience operating and maintaining waterjets
Experience breaking edges on finished waterjet parts
Developing run code for CNC based waterjets.
Maintain and repair waterjet equipment. Create quotes for waterjet parts required for repairs and maintenance. Physical: Office, industrial and construction settings; the work requires the employee to spend most of the day standing, kneeling, or sitting in awkward positions.
S/he will lift weights from 40 to 80 lbs. S/he will work from ladders and scaffolds, also trenches, and hard to reach places by bending, stretching, and stooping. This position is contingent on funding and may not be filled immediately. However, this position is representative of positions within CACI that are consistently available. Individuals who apply may also be considered for other positions at CACI. What You Can Expect: A culture of integrity. At CACI, we place character and innovation at the center of everything we do. As a valued team member, you'll be part of a high-performing group dedicated to our customer's missions and driven by a higher purpose - to ensure the safety of our nation. An environment of trust. CACI values the unique contributions that every employee brings to our company and our customers - every day. You'll have the autonomy to take the time you need through a unique flexible time off benefit and have access to robust learning resources to make your ambitions a reality. A focus on continuous growth. Together, we will advance our nation's most critical missions, build on our lengthy track record of business success, and find opportunities to break new ground - in your career and in our legacy. Your potential is limitless. So is ours. Learn more about CACI here. Pay Range: This posting is for a position covered by the Service Contract Labor Standards (SCA). The pay and benefits provided for this position will meet or exceed the minimum required amounts detailed in the wage determination issued by the Department of Labor and made applicable to this position, as incorporated into CACI's government contract for the work location. Minimum Req uired Hourly Wage: $28.79 There are a host of other factors that can influence final salary including, but not limited to, geographical location, relevant prior work experience, specific skills and competencies, education, and certifications. Our employees value the flexibility at CACI that allows them to balance quality work and their personal lives. We offer competitive compensation, benefits and learning and development opportunities. Our broad and competitive mix of benefits options is designed to support and protect employees and their families. At CACI, you will receive comprehensive benefits such as; healthcare, wellness, financial, retirement, family support, continuing education, and time off benefits. Learn more here . CACI is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, pregnancy, sexual orientation, age, national origin, disability . click apply for full job details
